Automation Equipment – IndMacDig | Industrial Machinery Digest https://industrialmachinerydigest.com The Industry's Most Extensive Industiral Digest Tue, 24 Feb 2026 16:53:41 +0000 en-US hourly 1 https://wordpress.org/?v=6.9.1 https://industrialmachinerydigest.com/wp-content/uploads/2017/05/newIMDWeb-100x100.png Automation Equipment – IndMacDig | Industrial Machinery Digest https://industrialmachinerydigest.com 32 32 Hennig WorkFlow reliably automates pallet loading for CNC manufacturers.  https://industrialmachinerydigest.com/robotics/automation-equipment/hennig-workflow-reliably-automates-pallet-loading-for-cnc-manufacturers/ Tue, 24 Feb 2026 16:53:41 +0000 https://industrialmachinerydigest.com/?p=140761 Hennig’s Machine Tool Ecosystem keeps expanding into automation. WorkFlow integrates with existing chip conveyors, coolant systems, and machine protection to deliver clean, reliable operation through the night. The system maintains uptime your CNCs need without disrupting the auxiliary equipment already in place.

WorkFlow is a plug-and-play pallet automation system capable of running through breaks, shift changes, and weekends without a dedicated operator.

Designed for high-mix, medium-volume CNC environments, WorkFlow automates part and pallet loading to keep spindles cutting while people focus on higher-value work. Its compact footprint is ideal for facilities that want to boost capacity without expanding square footage. That’s a critical advantage for shops with labor limitations and space constraints.

By converting machine idle hours into productive runtime, WorkFlow delivers measurable ROI within months.

By the numbers

  • Handles up to 40 pallets
  • Supports work envelopes of up to 300 mm cube per pallet
  • Pallet load capacity of up to 125 lbs

Closing the automation gap

In many CNC facilities, operators are still tied to repetitive manual tasks like loading/unloading parts and restarting cycles. These stop-and-start processes increase downtime and limit throughput.

“With the Hennig Workflow Automation System, we’re redefining what it means to be a supplier. The integration within the Hennig Ecosystem empowers us to work alongside our customers as true partners — optimizing workflows, maximizing productivity, and unlocking new levels of efficiency and profit.” – Eric Nekich BDD

Many large automation cells require shops to reconfigure systems and layouts. But not with WorkFlow. It integrates directly into existing machining environments in a compact cabinet. The system pairs seamlessly with workholding foundations to maximize spindle time across parts, shifts, and setups. WorkFlow arrives ready to connect with monitoring software that communicates with the machine tool and its peripherals.

Flexible architecture allows shops to manage low-volume, high-mix jobs and repeat production runs, without unique grippers for every part. By automating pallet loading instead of part handling, WorkFlow minimizes programming complexity and expands lights-out production to a broader range of applications.

Shops adopting the system have reported significant increases in spindle utilization, along with reductions in setup frequency, operator complacency, and unplanned downtime.

Part of a complete machine tool ecosystem

WorkFlow builds on Hennig’s decades-long commitment to total machine reliability.

It complements the company’s established portfolio of chip conveyors, coolant systems, and protective covers. This equipment forms the foundation of uptime across thousands of U.S. shops. Together, these components create a fully integrated Machine Tool Ecosystem, engineered to work in harmony and evolve as customers grow.

For manufacturers that need to catch up or want to get ahead of the CNC automation evolution, WorkFlow presents a clear path forward.

Learn more about Hennig WorkFlow at hennigworldwide.com/workflow.

About Hennig, Inc.

Since 1950, Hennig Worldwide has helped manufacturers and infrastructure providers protect what matters most — from CNC machine systems to critical backup power. With deep roots in Illinois and customers around the globe, Hennig builds chip and coolant management systems, machine protection equipment, generator enclosures, and fuel storage solutions engineered for real-world performance. The company continues to grow through responsive service, smart integration, and a belief that durable, U.S.-built equipment still has a job to do.

SUBSCRIBE to our Complimentary Publications:
]]>
Alva Industries establishes US office and appoints Sales Director for North America https://industrialmachinerydigest.com/robotics/automation-equipment/alva-industries-establishes-us-office-and-appoints-sales-director-for-north-america/ Thu, 05 Feb 2026 15:28:22 +0000 https://industrialmachinerydigest.com/?p=140603 North America is a key market for Alva, and as part of this regional focus, the company has appointed David Eidelshtein as Sales Director North America. In this role, David will be responsible for building Alva’s commercial presence across the region, working closely with OEM customers from early technical engagement through long-term partnerships.

David brings more than 10 years of experience in global sales and business development within motion, automation, and advanced industrial technologies. He has led complex sales cycles with tier-one OEMs across robotics, semiconductor manufacturing, medical devices, and industrial automation. David holds a Bachelor of Technology in Mechatronics, Robotics, and Automation Engineering from the British Columbia Institute of Technology. He will be supporting customers across North America.

“I’m energized by the opportunity to scale Alva’s presence across North America by building strategic partnerships with OEMs developing next-generation technologies,” said David Eidelshtein, Sales Director North America at Alva Industries. “Throughout my career, I’ve focused on introducing transformational innovations to applications where they create real impact. Alva’s FiberPrinting™ technology represents a breakthrough that can redefine performance in critical markets. My approach has always been relationship-first, working closely with engineering teams and executives to convert design wins into long term partnerships.”

“David brings the right mix of industry expertise, technical depth, and entrepreneurial spirit to support Alva’s ambitious growth plans,” said Nicolas Giraudo, CCO of Alva. “His positive attitude and energy, combined with strong understanding of high-end markets position him to make an immediate impact as we scale our commercial presence internationally. We’re thrilled to welcome him to the team.”

About Alva Industries

Alva Industries is a Norwegian deep-tech company developing high-performance electric motors with their patented FiberPrinting™ technology. They are active in multiple markets, including optronics, robotics, automation equipment, marine propulsion systems, aerospace and autonomous vehicles

SUBSCRIBE to our Complimentary Publications:
]]>
Eclipse Automation Hosts Manufacturing Leadership Council Members  for “Factory of the Future” Tour https://industrialmachinerydigest.com/robotics/automation-equipment/eclipse-automation-hosts-manufacturing-leadership-council-members-for-factory-of-the-future-tour/ Thu, 16 Oct 2025 14:45:42 +0000 https://industrialmachinerydigest.com/?p=139822 Eclipse Automation, a global leader in factory automation, brought the future of manufacturing to life last week, hosting more than 50 Manufacturing Leadership Council (MLC) members at its Cambridge facility for an immersive day exploring how digital and physical technologies are converging to redefine factory operations. The event welcomed senior manufacturing executives from Fortune 1000 companies, joined by Eclipse engineers, technology partners, and industry innovators, to explore the challenges and opportunities shaping the next decade of manufacturing.

“This event was an opportunity to reframe how manufacturing leaders think about the factory itself,” said Steve Mai, Chief Executive Officer of Eclipse Automation. “Hosting the best minds in the industry allowed us to showcase our technology and explore what’s possible today, but also what’s necessary for tomorrow. The convergence of digital intelligence and physical automation is opening up doors for manufacturers willing to lead.”

The day featured an interactive tour of Eclipse’s state-of-the-art manufacturing facility with four immersive stations demonstrating the company’s vision for the factory of the future, alongside a Technology Galleria showcasing live demonstrations from industry partners including Rockwell Automation, Siemens, FANUC, KUKA, Festo, Bosch Rexroth, Beckhoff Automation, Schunk, Keyence, ARS Automation, B&R Industrial Automation, Schneider Electric, Interaptix, and Mirsee Robotics.

EclipseOne standout display leveraged NVIDIA’s Omniverse platform to illustrate how digital twins and immersive simulation environments enable manufacturers to design, plan, and optimize like never before. Sessions throughout the day tackled pressing challenges from macroeconomic headwinds to generative AI applications and workforce transformation, culminating in an executive panel on digital-physical convergence moderated by MLC staff.

Cambridge Mayor Jan Liggett opened the event, welcoming attendees and highlighting the city’s growing reputation as a destination for automation and robotics within Ontario’s innovation economy. “This event positioned Cambridge and Eclipse Automation at the center of one of manufacturing’s most critical conversations,” added Mai. “The future of the factory is being built right here, right now, through collaboration, innovation, and a willingness to challenge conventional thinking about where automation can go.”

About Eclipse Automation

Eclipse Automation designs and builds precision automation systems that drive modern manufacturing. Specializing in high-performance and precision-engineered machines, Eclipse helps manufacturers improve speed, reliability, and efficiency across critical production environments. Serving industries from life sciences and EVs to food and energy, Eclipse delivers systems where accuracy matters and downtime isn’t an option. The company enables clients to scale smarter, perform better, and lead from the front.

SUBSCRIBE to our Complimentary Publications:
]]>
Shawn Lange Joins Beckhoff USA as Northwest Regional Director https://industrialmachinerydigest.com/robotics/automation-equipment/shawn-lange-joins-beckhoff-usa-as-northwest-regional-director/ Fri, 10 Oct 2025 17:54:11 +0000 https://industrialmachinerydigest.com/?p=139717 Bringing a storied 25-year career that encompasses automation and controls, robotics, entrepreneurship, and lecturing in business and engineering courses, Shawn Lange has joined Beckhoff USA as Northwest Regional Director. Lange takes on this role to continue the momentum of the previous regional sales leader, Hank Lee, in new business acquisition across high-tech industries such as e-commerce, consumer electronics, semiconductor, EVs, and life sciences. Lee was promoted to a new role at Beckhoff USA and will serve as Consumer Electronics Industry Manager. Lange reports to Jake Schieffer, Vice President of Sales while Lee now reports to Kevin Barker, President of Beckhoff USA.

A territory that stretches from Northern California to Washington State, Beckhoff USA’s Northwest Region encompasses vital tech hubs that have reshaped our world with transformative technologies across IT, web, e-commerce, electric vehicles, consumer electronics, semiconductors, and more. “An ideal leader for this region, Shawn has a deep-rooted passion for automation which is backed by more than two decades of industry experience,” Schieffer says. “Simply put, I’m thrilled to have Shawn on our team! He checks all the boxes for what we look for in a regional director: he acts as a servant leader, sets clear strategy, and is customer-centric with a deep understanding of automation technology.”

Lange has for many years served as an advisor and lecturer in business and academia. He is currently an adjunct lecturer at Santa Clara University. Lange has worked in numerous industries and positions over his career, most recently as Division President of The Middleby Corporation, a leader in commercial/residential kitchen technology and industrial food processing. Shawn joined Middleby when they acquired the company he founded and led, Lab2Fab in 2017 to develop new automated solutions for the restaurant industry. Prior to the acquisition, Lab2Fab® was an engineering firm that helped companies scale laboratory and R&D work into full scale fabrication. Lange also held numerous management, sales, marketing, and engineering positions at Mitsubishi Electric Corporation, Western Technology (now Valin), and Electroglas.

“After selling Lab2Fab to Middleby, I did some introspection and arrived at my ‘why’,” says Lange. “My why is creating new opportunities for people through technology and innovation. At Beckhoff, I can fully return to this focus to best serve our customers and provide engaging work, enriching educational experiences, and continuous personal growth for the Beckhoff USA Northwest Team.”

Lange has earned a wide range of degrees, including a Master’s in Mechanical Engineering (Robotics, Mechatronics, and Control Systems) from Santa Clara University, along with a Bachelor of Science in Electrical Engineering and a Bachelor of Science in Mechanical Engineering from Kettering University. He also completed an entrepreneurship program through Santa Clara University’s Leavey School of Business.

SUBSCRIBE to our Complimentary Publications:
]]>
Novel 6-Axis Motorized Automation Platform Features High-Dynamic Direct Drive Motors and Ultra-Fast Alignment Routines https://industrialmachinerydigest.com/robotics/automation-equipment/novel-6-axis-motorized-automation-platform-features-high-dynamic-direct-drive-motors-and-ultra-fast-alignment-routines/ Tue, 05 Aug 2025 14:58:01 +0000 https://industrialmachinerydigest.com/?p=139214 PI (Physik Instrumente), a global leader in precision motion control solutions, announces the release of the F-690.S1 SpaceFAB, a high-performance 6-axis motorized positioning stage platform, designed for advanced automation tasks that demand high speed, precision, and reliability.

 

Low-Profile 6-DOF Architecture for High Dynamics and Repeatability
The F-690.S1 is built on a unique hybrid kinematic design featuring three symmetrically arranged XY nanopositioning stages with direct-drive linear motors and cross-roller bearings. Each stage supports a linear bearing mounted on a wedge with ball-joint connections, enabling full 6-degree-of-freedom motion (X, Y, Z, pitch, yaw, roll) with smooth coordination and minimal mechanical crosstalk.

Absolute encoders provide 1 nanometer resolution, while pneumatic brakes ensure positional safety during power loss. The compact, low-profile system supports payloads up to 2kg and is capable of operating in inverted orientations, making it ideal for space-constrained or vertically integrated setups.

Integrated Electronics for Real-Time Precision Motion Control and Coordinate Transformation
At its core, the SpaceFAB features an ACS-based SPiiPlusEC motion controller with ultra-low-jitter NanoPWM drives and 24-bit A/D converters. This platform enables fast, precise motion with high dynamic range and minimal noise. The controller handles inverse kinematics internally and supports Cartesian commands for simplified system integration.

Features like software-defined pivot points (“Pivot Anywhere”) make the F-690.S1 adaptable to a wide range of automation tasks — from micro-assembly and PIC component testing to high-precision metrology — where multi-axis accuracy and throughput are critical.

Alignment Routines for Production-Scale Throughput
The SpaceFAB motion and alignment controller comes preloaded with a comprehensive suite of high-speed photonics alignment routines, including:

  • FMPA (Fast Multi-Channel Photonics Alignment) Meander and Spiral Scans for efficient area-based signal acquisition and device characterization
  • Multi-Axis Gradient Search for rapid signal optimization across multiple degrees of freedom
  • PILightningFast First Light Search, an optional feature delivering first-light detection over a 500×500µm² area in just 0.3 seconds

These routines enable full-area spiral scans of 100×100µm² and 500×500µm² in as little as 0.3 seconds and 2 seconds, respectively. After first light detection, search gradient convergence occurs in just 0.3 seconds, supporting both coarse acquisition and fine optimization with unmatched efficiency.

Precision Specifications

    • Travel Range: Range: XY: 50mm, Z: 25mm, Rotational: Theta X / Y: 15°; Theta Z: 30°
    • Max Speed: 500mm/s (linear), 100°/s (rotational)
    • Minimum Incremental Motion (MIM): 10nm / 2 µrad
    • Repeatability: ±50nm (XY), ±75nm (Z), ±2 µrad (rotational)
    • Sensor Resolution: 1nm

Flexible Tooling and Integration
The F-690.S1 SpaceFAB 6-DOF motion platform and alignment system is available with optional fiber and fiber array holders (model F-690.A1), featuring reversible fixture mounts for single fiber or array alignment. All necessary cables and accessories for controller connection are included.

Industries Served
Optimization of high-throughput processes in fields such as PIC, photonics, metrology, semiconductor test, micro-assembly, and optics.

SUBSCRIBE to our Complimentary Publications:
]]>
Smart Welding Automation: Leveraging Digital Twins with Fronius Pathfinder https://industrialmachinerydigest.com/fabrication/smart-welding-automation-leveraging-digital-twins-with-fronius-pathfinder/ Thu, 10 Jul 2025 14:16:39 +0000 https://industrialmachinerydigest.com/?p=138794 The Fronius Pathfinder is a cutting-edge software solution that brings the benefits of working on digital twins to robotic welding. By creating a virtual replica of the welding system, Pathfinder enables users to simulate, optimize, and validate welding processes before they are executed in production. This not only reduces setup times but also significantly enhances process reliability and efficiency.

With Pathfinder, users can perform offline programming in a 3D environment. The software automatically calculates weld paths based on the digital twin and detects potential collisions. This eliminates much of the manual robot teaching traditionally required, which often consumes valuable production time. Instead, programming can take place in parallel while the robot continues operating, maximizing uptime.

Working with digital twins also enables predictive planning. Engineers can test various welding sequences, assess feasibility, and optimize workflows without interrupting production. This leads to faster commissioning, fewer errors, and higher-quality welds. Additionally, the system supports integration with Fronius WeldCube Premium, which ensures complete traceability by linking each weld to its corresponding digital twin data.
Another key advantage is scalability. Whether for small-batch or large-scale production, Pathfinder adapts to different levels of complexity and automation. It supports a wide range of welding challenges and is compatible with many robot brands, making it a flexible tool for modern manufacturing environments.

In an era marked by skilled labor shortages and rising production demands, digital twin technology offers a smart, future-proof solution. Fronius Pathfinder empowers manufacturers to work more efficiently, reduce costs, and maintain high quality standards—ushering in a new era of intelligent welding automation.

Learn more about Fronius Automation and the Pathfinder Software

The Fronius team are looking forward to show their innovative welding solutions at the SCHWEISSEN & SCHNEIDEN trade show in Essen, Stand 3B55, and at FABTECH in Chicago, Stand B29001.

Find out more in these videos

Fronius Pathfinder – Path cloning & simulation

Fronius Pathfinder – CAD import

Fronius Pathfinder – Auto seam & collision detection

Get in touch: Fronius International, David Kreuzeder, Kreuzeder.David@fronius.com, +43 (664) 8502495

]]>
True Up Companies Named Strategic U.S. & Canada Distributor for CaPow, In-Motion Power Delivery Provider for Mobile Robots https://industrialmachinerydigest.com/robotics/automation-equipment/true-up-companies-named-strategic-u-s-canada-distributor-for-capow-in-motion-power-delivery-provider-for-mobile-robots/ Wed, 23 Apr 2025 13:45:45 +0000 https://industrialmachinerydigest.com/?p=138065 True Up Companies, a general contracting and logistics company, announced today it has signed a distribution agreement with robotic fleet power delivery provider CaPow, becoming an official distributor of CaPow’s in-motion power technology in the United States and Canada.

CaPow’s innovative power delivery solution transfers energy to mobile robotics systems, including Automated Guided Vehicles (AGVs), Automated Mobile Robots (AMRs), and Automated Storage and Retrieval Systems (ASRS), while en route, eliminating the need for charging downtime and traditional batteries and enabling uninterrupted energy flow that improves uptime and reduces operational disruptions.

“This partnership aligns perfectly with our mission to push the boundaries of automation performance,” said Kris McIntosh, COO of True Up Companies. “CaPow’s technology brings a new level of reliability to warehouse and fulfillment operations, especially for high-throughput environments.”

True Up’s Automation Installation (A&I) Division provides design, installation, and commissioning of automation systems for OEMs and end-users, with added capabilities in quality assurance and material logistics. This agreement expands the company’s value proposition by integrating next-gen power solutions directly into automation infrastructure.

“True Up’s expertise in automation and deep relationships across the supply chain make them an ideal partner to scale CaPow’s presence in North America,” said Mor Peretz, Co-founder & CEO of CaPow. “This agreement marks a key milestone in our mission to eliminate charging downtime and unlock the full potential of robotic automation for warehouses and fulfillment centers.”

About True Up Companies

True Up Companies is a logistics company that provides commercial contract services across the U.S. and Canada. The organization specializes in fulfillment center buildouts and material handling installations.

For more information, please visit: conveyors.trueupcompanies.com.

About CaPow

CaPow is a pioneer in the field of efficient power delivery for robotic fleets. Its novel Power-In-Motion technology transfers energy to robotic fleets while in motion, eliminating downtime and ensuring constant throughput. The Genesis system seamlessly integrates into existing warehouse infrastructure, enabling operators, automation experts, and OEMs to achieve maximal efficiency while dramatically reducing overall expenses.

For more information, please visit: capow.energy.

SUBSCRIBE to our Complimentary Publications:
]]>
DWFritz Automation Appoints Brent Barcey as VP & GM of the Advanced Manufacturing Solutions Division https://industrialmachinerydigest.com/quality/dwfritz-automation-appoints-brent-barcey-as-vp-gm-of-the-advanced-manufacturing-solutions-division/ Tue, 22 Apr 2025 16:21:39 +0000 https://industrialmachinerydigest.com/?p=138041 DWFritz Automation, LLC, a leading global provider of precision metrology, inspection, and assembly automation solutions, announced that Brent Barcey has joined the company as Vice President and General Manager, Advanced Manufacturing Solutions. Mr. Barcey will develop and execute DWFritz Automation’s go-to-market strategy for build-to-print solutions for cutting edge manufacturing customers. He takes on a critical responsibility as the company addresses increasing demand for solutions and services geared toward more complex manufacturing for high-value products.

“Production lines today require advanced capabilities that are either too cost-, time-, or labor-intensive to build in house. DWFritz Automation’s legacy anchors on our ability to alleviate those client burdens,” said Michael Pacione, CEO, DWFritz Automation. “For more than half a century, we achieved this in select industries. However, there’s incredible value in bringing our deep expertise to all verticals. That objective is where we intend to draw on Brent’s robust background in high tech business, robotics, sales, and team development. His insight into multi-market client expectations combined with knowledge of solution delivery strategies will greatly augment the leadership we have today. We’re glad to have him on the team.”

Mr. Barcey brings over 25 years of leadership experience in robotics, logistics, fulfillment, business development, automation and material handling. He is a seasoned executive with deep experience developing strategic partnerships, as well as cutting-edge automation and robotics solutions tailored for complex material handling and manufacturing challenges.

Prior to joining DWFritz Automation, Mr. Barcey served as Senior Vice President of Corporate Development at Osaro. His efforts there aided the e-commerce robotics company’s initiative to streamline fulfillment centers in Asia. Prior to his time at Osaro, he held the Vice President of Sales & Business Development position at Plus One Robotics, where he helped the automated material handling solutions provider expand its presence throughout the European Union. He also served as FANUC America Corporation’s Executive Director of Global Sales where he oversaw the Warehouse, e-Commerce, and Logistics verticals.

“Throughout my career, I’ve developed a deep respect for what’s possible with robotics and automation. I am fortunate to have traveled the globe and seen how such advanced technologies help companies disrupt markets,” said Mr. Barcey. “When the opportunity to lead DWFritz’s Advanced Manufacturing Solutions division came up, I jumped at it. I look forward to the incredible achievements to come in collaborating with DWFritz’s distinguished engineers, sales professionals, and leadership.”

Mr. Barcey’s commitment to the robotics and automation movement extends beyond his corporate roles. He currently serves as co-chair of MHI’s The Robotics Group where, through collaboration and shared expertise, he works with other industry leaders to shape the future of automation and advanced manufacturing.

About DWFritz Automation, LLC

Established in 1973, DWFritz Automation (www.dwfritz.com) is a leading global provider of precision metrology, inspection, and assembly automation solutions for advanced manufacturing. We design and build engineered-to-order automation systems and high-speed, non-contact performance products, as well as offering world-class advanced manufacturing solutions. Operating out of our U.S.-based facilities, we leverage our expertise on behalf of clients disrupting the Aerospace and Defense, Automotive and e-Mobility, Consumer Electronics, Energy Storage and Battery, Medical and Life Sciences, and Semiconductor markets.

SUBSCRIBE to our Complimentary Publications:
]]>
OnRobot Announces Tom Herndon as New Sales Manager for The Americas and Canada https://industrialmachinerydigest.com/software/onrobot-announces-tom-herndon-as-new-sales-manager-for-the-americas-and-canada/ Sat, 08 Mar 2025 15:11:22 +0000 https://industrialmachinerydigest.com/?p=121814 OnRobot has announced the appointment of Tom Herndon, as Sales Manager for the Americas and Canada. Herndon brings 25 years of experience in manufacturing and automation to OnRobot, having gained experience at Schmalz, Joulin and most recently Gimatic.

A graduate of Catawba College in Salisbury, North Carolina with a degree in chemistry, Herndon’s new role will see him take responsibility for further expanding OnRobot’s high growth sales and distribution business, offering a wide assortment of tools for collaborative applications, including electric grippers, force/torque sensors, vacuum grippers, the award-winning Gecko gripping technology, robotic sanders, tool changers, and the ground-breaking D:PLOY software programming platform. Hendron’s role will also involve identifying OnRobot partners and integrators in the region that are well-placed to develop new off-the-shelf D:PLOY-powered solutions.

Addressing the D:PLOY market needs
“I’ve worked with integrators, OEMs, and end user companies of all sizes and I’ve seen many plants and how they automate things,” says Herndon. “With labor shortages being felt across the industrial sector, almost every manufacturer needs automation for pick & place, finishing, and palletizing applications. OnRobot is a very innovative company, and its intuitive hardware and software solutions enable companies to deploy automation themselves quickly and easily, even if they have never deployed automation before,” says OnRobot’s new Sales Manager, noting that he is especially excited about OnRobot’s innovative D:PLOY programming platform, now used to power common robotic applications such as palletizing and machine tending:

” What the market needs are complete, off-the-shelf robotic systems that are pre-built, pre-configured, with immediate availability and full pricing transparency,” he says. “That’s what our partners can now offer when they develop standard solutions using the D:PLOY software and user interface.”

James Taylor, General Manager of OnRobot’s Americas Division is delighted to welcome the new Area Sales Manager to the team: “Tom Herndon has an excellent track record in manufacturing and automation, helping to build and expand regional sales channels. We’re excited to bring Tom’s leadership to OnRobot’s American and Canadian sales channels.”

In his spare time, Tom enjoys spending time with his wife and two kids, when they are home from college for the weekend. Tom enjoys cooking in the kitchen as well as smoking some good Carolina BBQ, playing golf and tending to his garden.

SUBSCRIBE to our Complimentary Publications:
]]>
Building on a Legacy of over 80 Years of Manufacturing Excellence – Gemcor Production Solutions Delivers Advanced Factory Integration with Automated Fastening Systems under Ascent Aerospace https://industrialmachinerydigest.com/material-handling/building-on-a-legacy-of-over-80-years-of-manufacturing-excellence-gemcor-production-solutions-delivers-advanced-factory-integration-with-automated-fastening-systems-under-ascent-aerospa/ Fri, 03 Jan 2025 15:27:53 +0000 https://industrialmachinerydigest.com/?p=81826

Since 1937, Gemcor Production Solutions (Gemcor) has installed over 2,000 automated fastening systems worldwide, integral to the manufacturing process of aerostructures throughout modern history. Acquired by Ascent Aerospace in 2016, its advantage is its heritage–a patented, roller-screw technology that provides manufacturing flexibility with many benefits, including shorter cycle times, extended life, and cost savings.

“Gemcor products truly set the standard in the industry. With over 80 years of innovation and 100 installations alone in the last ten years, nothing is as reliable or adaptable as a quality-tested factory solution for airframers,” shared Dan Friz, Vice President of Business Development and Sales at Ascent Aerospace.

Automation and integration were central to Gemcor’s evolution under Ascent. “Working directly with legacy Gemcor customers, we were able to pinpoint steps in the production process where opportunities existed to innovate,” said Michael Hinckley, Director of Strategic Programs at Ascent Aerospace. “To provide a turn-key solution, we incorporated an automated fastener loading system and integrated a maintenance platform and equipment into the overall production system.”

For Ascent’s customers, quality and cycle-time reductions were key factors in Gemcor’s innovation. “The enhanced visual quality inspection with machine learning capabilities, built-in cycle time optimization, and the ability to enable future ‘lights-out’ operations are just a few of the added benefits of Gemcor’s offerings,” added Hinckley. “Each of these improvements allows our customers to ramp up production and save on costs, with zero compromise on quality. Our customers trust the legacy capabilities of the Gemcor product line, and the integration into Ascent Aerospace has not only solidified the brand, it has enhanced the overall capabilities.”

Gemcor’s latest technology boasts a fully integrated wing panel assembly production system and six large C-Frame Gemcor machines that provide fastener feed, drill, countersink, sealant application, swage, shave, and multiple inspection capabilities. In addition, two product lines with Gemcor accessibility from both sides of the product, as well as eight automated positioning systems for positioning and holding wing panels. A traffic controller that provides coordinated movement between positioning systems, Gemcor machines, and material handling has been developed to provide personnel safety. In addition, a remote control operation station enables a single operator to safely monitor and run multiple machines simultaneously.

“We worked directly with Siemens to develop a new motion control solution within Gemcor that supports the SINUMERIK software platform,” shared Friz. “The ability to execute closed-loop force feedback with drilling and riveting operations with Siemens’ state-of-the-art controller has reduced cycle times while providing a familiar solution for our customers. We pride ourselves at Ascent on our ability to be flexible throughout our design and engineering process, where we work closely with each customer to provide systems that meet specific facility needs and exceed quality expectations.”

Gemcor products offer fastening applications to provide efficient fastening rates and high productivity for airframers. Gemcor’s latest in a range of technological enhancements includes incorporating continuous improvement processes into its SCADA system to provide critical data for customer-defined KPIs and clear, customizable reports. “This will allow manufacturers to access a user-friendly dashboard that shows how the system is performing,” shared Nick Battle, General Manager – MI at Ascent Aerospace. “Using machine learning, this feature will also provide predictive maintenance and process action suggestions, OEE, and Statistical Process Control (SPC).”

The integration of machine learning is just one important development of many when it comes to Gemcor’s capabilities. Additional features using the latest technologies to enhance Gemcor’s systems for customers include various software integrations and the use of AI deep learning to optimize performance and reduce cycle times.

“Our goal at Ascent with Gemcor product development has been to increase accuracy, repeatability, and reliability while saving our customers time and resources throughout their manufacturing life-cycle. We have achieved this with the help of industry partners and the dedication and hard work of our talented employees,” added Battle.

Ascent is continuously adapting Gemcor to meet customers’ changing needs as technology advances. “From process engineering to build and installation, our process is to work closely with customers to develop their projects and see them through to ensure we are providing an efficient and cost-effective solution.”
Additional Gemcor Production Solutions features:

    • Quality inspection capabilities through SCADA machine-level and factory-level integration
    • Modernized solutions using smart manufacturing that save on cost
    • Vision-based solutions for quality inspection with integrated machine-learning capabilities for increased efficiency
    • Process control enhancements to include fastener verification, sealant optimization, edge and feature detection for resync, and debris and chip detection for smoother production
    • Reduce cycle times with all-electric head configurations and Gemcor’s high-speed linear head
    • Active Panel Protection (APP) with pressure foot force feedback, deflection, monitoring, and compensation for quality control
    • Ascent Offline Programming (in-house solution), Vericut Drilling and Fastening Simulation System (VDAF), and other software integrations available by request

     

  • With offerings for a range of applications – from fuselages, wings, to engine nacelles and ducts, to its complete range of system regulations to include stand-alone riveters, semi-automatic systems, full multi-access CNC systems, and robot-based systems – Gemcor is a proven leader in automated drilling and fastening systems and is the factory solution to meet current demand across aerospace markets.

    About Ascent Aerospace

    Ascent Aerospace is a world-renowned, factory solutions provider of production and automated assembly systems for space, defense, and commercial aerospace industries. In addition to Gemcor Production Solutions, Ascent produces a full suite of both mold and assembly tooling required for the aerospace manufacturing market, including the largest Invar molds ever made— making Ascent the largest tooling group in the industry. As a true factory solutions partner, Ascent has the technology to support customers’ builds throughout the lifecycle of their program.

    For inquiries regarding Gemcor Production Solutions, contact Al Bolen at al.bolen@ascentaerospace.com. Learn more at: https://ascentaerospace.com/

SUBSCRIBE to our Complimentary Publications:
]]>