“We continue to establish new facilities to further ensure customers receive the local service and support they need,” said Dan Janka, president of Mazak Corporation. “For the Phoenix area, our new Technical Center will play a key role in that strategy and will center on the manufacturing needs of the area’s key industrial sectors that include semiconductor, aerospace and defense, electronics and several others.”

“The Phoenix Technical Center will additionally provide local manufacturers access to process and application engineering expertise, training and collaboration opportunities for new manufacturing solution development,” adds Tony Harrod, Sales Manager of Mazak Arizona, New Mexico and Southern California.

The technical center houses a call center, applications engineers and sales and service support personnel. It also provides for customer programming classes, machine demonstrations, test cuts and machining system run-offs, as well as regularly scheduled Mazak DISCOVER technology and education events.

With the addition of the Phoenix Technical Center, Mazak’s service and support network grows to six Technical Centers along with eight Technology Centers across North America that work closely with local manufacturers and focus on their specific areas’ major industries.

About Mazak Corporation

Mazak Corporation is a leader in the design and manufacture of productive machine tool solutions. Committed to being a partner to customers with innovative technology, its world-class facility in Florence, Kentucky produces over 70 models of turning centers, Multi-Tasking machines and vertical machining centers, including 5-axis models, Hybrid Additive processing machines and Swiss Turning Machines. Continuously investing in manufacturing technology allows the Mazak iSMART Factory to be the most advanced and efficient in the industry, providing high-quality and reliable products. Mazak maintains eight Technology Centers across North America to provide local hands-on applications, service and sales support to customers.

“Especially in future-oriented industries such as the aerospace, energy or rail sector, producers must be able to efficiently process large and, above all, particularly long components. We have recently received many more requests with these exact requirements,” reports Daniel Demlang, technical leader at Zimmermann. To meet the needs of the market, the machine manufacturer developed this new machine series, the FZG, in line with customer specifications. For this line of machines, the engineers relied on the innovative concept of the thermo-symmetrical design, which has already proven its worth with the Zimmermann machine lines FZP and FZU. However, the engineers redesigned its base structure. “We lowered the machine onto ground level, enabling the portal to be moved horizontally in almost any desired length,” explains Mr. Demlang. Zimmerman can adjust this design for any custom application. Therefore, the line is suited for processing complete components, such as wing structures for the aviation industry, entire railway wagon side sections for the rail sector, tanks in the energy sector, exterior components for the aerospace industry as well as components for the defense industry.

The proven modular system from Zimmermann acts as the base structure of the new FZG line. It offers many different length and height variants as well as extensive equipment options, such as process cooling with minimum quantity, lubrication or an onboard movable vacuum dust extraction system for abrasive materials and plastics. An onboard movable tool changer is standard. The energy supply and covers are recessed into the floor.

“The thermo-symmetrical design makes the machine less vulnerable in adverse environmental conditions,” continues Cornelius Kiesel, president of Zimmermann in America. The idea behind this is that incurring thermal influences can be substantially absorbed by the machine structure itself. “To achieve this, we appropriately designed and intelligently arranged all structural and drive unit components, guides and other components responsible for accuracy, for all the machines in our extended portfolio. This way, the structure can expand in non-critical directions,” says Kiesel. The centrally guided Z-slide of the portal in double-bridge construction makes the machine particularly stable. By using this design, Zimmermann achieves very high rigidity. Since there isn’t any possibility of one-sided temperature rise, accuracy is greatly increased, thus making the machine line suitable for very high-precision applications.

“For us, this combination of thermo-symmetrical machine design and the modified base structure was a logical next step,” says Mr. Demlang. Because the core machine relies on proven technology, this development was possible in a relatively short timeframe. Additionally, the synergetic benefits of the FZG, due to the existing portfolio, also have a positive impact on the profitability of the machine.

Live demonstrations will include Mazak’s QTE-100MY Multi-Tasking Machine outfitted with bar feeder automation, a VARIAXIS C-600 Vertical Machining Center and a SYNCREX 12/8 Swiss-style Production Turning machine. The QTE-100MY features milling (M) and Y-axis off-centerline capability (Y) for both turning and milling part production, while the VARIAXIS C-600 allows for multi-surface and full simultaneous 5-axis machining. The Swiss-style Production Turning machine processes small, extremely high-precision parts with its eight axes and maximum bar diameter capacity of 0.4724″ (12 mm).

Equipped with a 6″ chuck, Mazak’s QTE-100MY’s integral turning spindle reaches a maximum speed of 6,000 rpm, and the machine handles part diameters up to 13.39″ (340 mm) and has a bar capacity of 2″ (50.8 mm) in diameter. A rotary tool turret spindle further expands the machine’s capability with a 4,500-rpm, 7.38 hp (5.5 kW) milling spindle along with a 12-tool capacity.

As a solid “first step” into 5-axis machining for some shops, Mazak’s VARIAXIS C-600 offers four spindle options that allow shops to find the ideal balance of speed and power. In addition to the standard 12,000 rpm CAT40 spindle, 15,000 rpm, 18,000 rpm and 20,000 rpm options are available in CAT 40, Big Plus or HSK A-63 types. The standard 12,000 rpm spindle with a motor output of 11/11 kW (40% ED/cont.) and torque of 70/57.3 Nm (40% ED/cont.) delivers a high cost-to-performance ratio and is well-suited for machining steel, cast iron and aluminum. Options for VARIAXIS C-600 tool magazines include those with 30, 60, 90 and 120-tool capacities as well as “random access” magazines that eliminate the typical wait time with other types of fixed-address tool systems and are ideal for short machining cycle times.

For those manufacturers producing large quantities of small, extremely high-precision parts, Mazak’s SYNCREX 12/8 will demonstrate the production power of Swiss-style Production Turning on an eight-axis machine that handles a maximum turning diameter of 0.4724″ (12 mm) and provides for up to 27 tools – 19 static and 8 live. The machine is equipped with the MAZATROL SmoothSt CNC that incorporates Mazak’s Swiss Setup Assist (MSSA) for fast and easy job setups and Mazak Dynamic Chip Control (MDCC) functionality. For further ease of use, the MAZATROL SmoothSt CNC functions include tool touch off, part cut off, retract point and start position. The CNC also allows for synchronous control of all axes, including the ability to simultaneously turn and drill, along with rigid tapping with all spindles.

About Mazak Corporation

Mazak Corporation is a leader in the design and manufacture of productive machine tool solutions. Committed to being a partner to customers with innovative technology, its world-class facility in Florence, Kentucky produces over 70 models of turning centers, Multi-Tasking machines and vertical machining centers, including 5-axis models, Hybrid Additive processing machines and Swiss Turning Machines. Continuously investing in manufacturing technology allows the Mazak iSMART Factory to be the most advanced and efficient in the industry, providing high-quality and reliable products. Mazak maintains eight Technology Centers across North America to provide local hands-on applications, service and sales support to customers.

The partnership encompasses DMG MORI Technium’s most advanced machine platforms, including:

• CMX 1100 V, vertical milling machines, and NHX, horizontal milling centers; both platforms are Made in the USA with US and globally sourced materials.
• DMU and DMU monoBLOCK – 5-axis milling machines
• NLX – universal turning centers
• NTX – Turn-Mill centers

Customers purchasing these machines will receive Mastercam post processors specifically optimized for their equipment, ensuring seamless communication between CAD/CAM programming and machine operation.

“This partnership represents a significant step forward in delivering complete manufacturing solutions to our customers,” said Satoshi Tanaka, President at DMG MORI Technium USA. “By bundling Mastercam post processors with our machines, we’re eliminating a critical integration challenge and enabling manufacturers to achieve faster setup times and more reliable production outcomes.”

Mastercam’s post processing technology translates CAM toolpaths into machine-specific G-code, ensuring optimal performance and accuracy. The pre-configured post processors included with DMG MORI Technium USA machines are tailored to each model’s specific capabilities, taking advantage of advanced features such as multi-axis positioning, high-speed machining cycles, and collision avoidance strategies.

“Collaborating with DMG MORI Technium USA allows us to extend mutually validated proven post processing capabilities directly to end users at the point of machine purchase,” said Stas Mylek, Strategic Partnerships Manager at Mastercam. “This partnership speeds up the prove-out process and therefore time to deployment, which are both invaluable for driving productivity metrics on the shop floor.”

The bundled post processors will be available immediately with new machine purchases across the United States. Existing DMG MORI Technium USA customers interested in Mastercam post processing solutions can contact their local representative for more information.

DMG MORI Technium USA, a member of the global DMG MORI Group, delivers advanced software solutions that directly enhance the performance and value of machine tools. A key focus area is CAM programming, where we bring deep expertise and innovation.

In the United States, DMG MORI Technium USA has proudly supported and delivered Mastercam products for over 20 years, particularly in the Denver region. “As a machine tool builder, we possess unmatched insight into our equipment—an advantage that allows us to offer tailored, high-impact solutions to end users. This partnership with Mastercam reflects our commitment to combining world-class software with deep machine knowledge to drive productivity and precision across the manufacturing landscape,” explains Satoshi Tanaka, President of DMG MORI Technium USA.

About DMG MORI

DMG MORI is a leading global manufacturer of high-precision machine tools and is represented in 44 countries – with 124 sales and service locations, including 17 production plants. In the “Global One Company”, more than 13,500 employees are driving the development of holistic solutions in the manufacturing industry. Our portfolio covers sustainable manufacturing solutions based on the technologies Turning, Milling, Grinding, Boring, as well as Ultrasonic, Lasertec, and Additive Manufacturing. With technology integration, end-to-end automation, and digitization solutions, we make it possible to increase productivity and resource efficiency at the same time.

About Mastercam

Shaping the Future of Manufacturing®, Mastercam is the world’s leading provider of CAD/CAM solutions. As part of Sandvik, we empower manufacturers to enhance productivity, streamline processes, and drive innovation. With a global network of resellers and an extensive developer community, Mastercam continues to set industry standards by delivering comprehensive, connected solutions across the manufacturing enterprise. We lead the way with cutting-edge technology and unparalleled expertise.

Off-scale dimensions, absolute control 

Like all Mecof models, Megamill can be customised to meet customer requirements. The model currently on display at the Technology Centre in Belforte Monferrato (AL), built for a Chinese customer in the aerospace sector, is characterised by its impressive axis strokes:

up to 42,500 mm in X, with a double crossbeam of 36,000 mm, 8,000 mm in Y for each slide carriage and 2,500 mm in Z for each of the slides. A structure designed to machine large components without compromising stability, rigidity and precision.

Everything is managed by the Siemens Sinumerik ONE numerical control, which ensures maximum reliability and a modern interface, ready to communicate with factory management systems.

Multi-head for every machining requirement 

One of the strengths of the Megamill is its versatility in terms of milling heads, which make it a machine that is extremely adaptable to different industrial sectors. Specifically, the machine we are examining has:

• Universal bi-rotary heads with millesimal positioning, 38 kW of power and up to 6000 rpm, perfect for high torque machining. ISO 50 tool attachment.
• Vertical head with offset spindle, ideal for heavy-duty machining, with 2000 Nm torque. ISO 50 tool attachment.
• Milling heads with torque motor and E55 electric spindle, capable of reaching 24,000 rpm and ensuring high-speed machining with HSK 63-A connection.

The package is completed by sliding head magazines, which allow quick and safe changes, and automatic tool changers with 48 positions each, consisting of two overlapping chains with 24 positions and a sliding stroke (tool connection: 28x ISO 50 and 20x HSK 63-A), for uninterrupted operational autonomy.

Automation and digitalisation 

Mecof’s Megamill is not only a powerful machine: it also guarantees Industry 4.0 connectivity for integrated process monitoring and management. In fact, the optional package with ‘Siemens Integrate Access My Machine OPC/UA’ allows direct connection to factory systems, facilitating real-time process monitoring. Added to this is the Siemens Omative Adaptive control and monitoring software, which dynamically adapts machining parameters, reducing cycle times and optimising tool wear.

Integrated precision and safety 

Nothing is left to chance, especially when it comes to ensuring consistent quality and safety. Laser measuring systems and radio probes for tool and workpiece control, an anti-collision device between the crossbars and automatic top closure, in addition to guide pressurisation systems to protect the machine and keep the working environment clean, are all features of the model we are analysing.

Cooling and suction: designed for productivity 

The dual-delivery cooling system (IRDD40) and 2000-litre filter tanks ensure continuity even during the heaviest machining operations.

On the environmental front, the Megamill is equipped with powerful extraction systems for composite materials such as glass fibre reinforced carbon fibre, both on the spindle side and on the flat side, ensuring a healthy and efficient working area.

The Megamill is not simply a high gantry milling machine: it is an advanced machining platform designed for those who need to tackle large-format production without compromise, with the certainty of being able to count on power, precision, automation and connectivity, reducing time and maximising productivity.

How it works

This unique technology features a simple design with few components. The radially supported and spring-loaded blade penetrates the cross bore in work feed and deburrs it, regardless of the diameter of the cross bore. The blade can be changed by hand with no tools. With two cutting edges, the SNAP-X cuts when rotating in either direction. The guiding edge of the SNAP-X blade moves it back into the tool body when exiting the cross bore, protecting the main bore.

The tool blade is positioned in rapid feed in front of the cross bore to be deburred. In work feed forward and with work speed, the edges of the intersection are machined. With clockwise rotation all intersecting bores are deburred in a single pass. The spindle rotation is reversed, machining the cross bores a second time as the tool exits the main bore.

The tool body shows a recess in the feed direction. This prevents the burrs from being pushed down or bent into the cross bore in advance.

Extra long tools are usually assembled (multi-piece construction) and require an adequate guidance in the main bore direction as well as a generously dimensioned chamfer. It is strongly recommended not to activate the tool without guidance.

In addition to SNAP-X, Heule manufactures a range of cross hole deburring solutions including CBD for oil bores, COFA-X for 1:1 bores, and COFA for sloped bores.

About HEULE Precision Tools

HEULE Precision Tools has manufactured the highest quality cutting tools since 1961, supporting a wide range of hole-finishing tools for front and back deburring, countersinking, chamfering, and counterboring for larger industrial manufacturing companies throughout the world.  They specialize in high production environments in the automotive, aerospace, energy, and medical industries.   For additional information on recent successful applications, visit www.HeuleTool.com, or call (513) 860-9900, or via email to info@HeuleTool.com.

Dive Into GEN2 Advancements 

“This isn’t just an event—it’s a transition point for the industry,” says Gunther Schnitzer, President and CEO of HERMLE USA. “GEN2 unlocks more than efficiency or speed. It unlocks the future of how shops think, operate, and scale.”

The 2025 Summit brings together the machining world’s boldest thinkers to experience what happens when mechanical mastery meets digital integration. Industry players and those curious to learn more about 5-axis machining are invited to immerse themselves in the industry’s most significant developments and most pressing demands.

“When you talk about 5-axis, you’re really talking about freedom,” said Daniel Weber, Regional Sales Manager at HERMLE. “This year’s event is about expanding the mindset of

what’s possible—not just faster cycle times or tighter tolerances, but new ways of thinking, designing, and building.”

Unlocking Potential at Every Level 

The Summit will feature application deep-dives throughout HERMLE’s advanced showroom and tech center. Attendees will hear from industry leaders who are redefining manufacturing standards in aerospace, medical, energy, and moldmaking.

Key sessions will explore: 

Attendees will also be treated to immersive discussions on shop floor intelligence, robotics, and how next-generation machinists are preparing for a career in an increasingly digital, high-tolerance world.

• Digital integration and real-time machine feedback
• Automation as a strategic differentiator—not just an add-on
• Designing for 5-axis: unlocking form and function simultaneously ● The future of U.S. manufacturing in a global precision economy

“HERMLE machines don’t just unlock complex geometries—they unlock opportunity,” said Markus Puntigam, Vice President of Sales and Marketing at HERMLE USA. “This summit isn’t about tech demos; it’s about transformation. Companies that embrace 5-axis aren’t just improving parts—they’re changing their trajectory.”

Attendees will also be treated to immersive discussions on shop floor intelligence, robotics, and how next-generation machinists are preparing for a career in an increasingly digital, high-tolerance world.

Event Details:

Dates: September 9–11, 2025

Time: 11:00am – 6:00pm

Location: HERMLE USA Headquarters, Franklin, WI

Registration: Register here

What to Expect: 

• Exclusive first look at HERMLE’s GEN2 machining platform
• Live machining demonstrations
• Industry keynotes and panel discussions with thought leaders
• Real-world case studies from GEN2 beta users
• Nearly 40 partner exhibitions in tooling, software, and automation ● Networking with manufacturers, engineers, and innovators across North America
• Extraordinary German cuisine and libations

See the full Agenda Here

About HERMLE USA, Inc.

HERMLE USA, Inc. located in Franklin, WI, is the North American headquarters of Maschinenfabrik Berthold HERMLE AG located in Gosheim, Germany. Since 1987, the firm has provided North America’s leading manufacturers with the finest high-precision machines, automation solutions, applications assistance, customer training, and service.

The new maximum part size for CNC Milling is now up to 1000mm (L) × 600mm (W) × 70mm (T) — approximately 40″ × 24″ × 3″ — with a maximum weight of 19.5kg (approx. 43 lbs), available for automatic quotation through meviy. For even larger parts, manual quotes are now possible for parts up to 2000mm (approx. 80″), further extending meviy’s capability to support large-scale components such as base plates, rails, and frames.In addition to larger part sizes, meviy now offers large metric taps for applications that require high holding forces and extensive thread engagement, such as structural assemblies needing high strength and durability over many cycles. Engineers can now automatically quote tapped holes up to M24, with manual quotes available for tapped holes up to M36.Expanded CNC Milling Capabilities Include:Automatic Quotation:Part Size: Length up to 1000mm, Width up to 600mm, Thickness up to 70mmWeight: Up to 19.5kgLarge Metric Taps: M18, M20, M22, M24 tapped holes; M16 thread insertsManual Quotation:Part Size: Length up to 2000mm, Width up to 600mm, Thickness up to 200mm, and over 19.5kgLarge Metric Taps: M27–M36 tapped holesFor more details about meviy’s new CNC Milling capabilities, please click here.About meviy: From concept to reality, meviy enables on-demand sourcing of quality custom parts. As one of the most reliable online manufacturing services in North America, meviy allows you to receive instant quotes for your mechanical parts by simply uploading 3D CAD data, eliminating the need for 2D drawings. Supporting sheet metal fabrication and CNC machining, including milling and turning, meviy has streamlined workflows for over 160,000 mechanical designers and purchasers worldwide.

Also, the unique, high productivity FlexCNC C-Series (Model C-10-02) Long Bed Machining Center will be under power at FABTECH demonstrating accurate, high-speed drilling, milling and tapping of large parts in a single setup. The FlexCNC is a versatile, cantilever-style vertical machining center that accommodates a range of part sizes from 10′ to 50′ long such as pipes and tubes, and part volumes ranging from a single-piece to high-volume production. A monobloc welded steel frame with precision linear guideways provides a strong, rigid infrastructure which works in tandem with a comprehensive motion control system, making the FlexCNC C-10-02 ideal for an extensive range of applications.

FlexArm Tapping Arm products will also be demonstrated, including the versatile FlexArm REM-16 Electronic Tapping Arm with a Multi-Position Head that allows quick and easy switches between vertical and horizontal tapping. Renowned for its ability to produce accurate tapped holes while minimizing the risk of tap breakage, the REM-16 Tapping Arm has a maximum reach of up to 50″ (1,270 mm) and is designed for taps up to 5/8″ (16 mm) dia. The versatile FlexArm GH-45 Hydraulic Tapping Arm will also be highlighted, featuring a reach ranging from 20″ (508 mm) to 78″ (1,981 mm) and tap capacities from 3/8″ (9.5 mm) to 1.5″ (38 mm) diameter.

About Flex Machine Tools

Flex Machine Tools is a leading provider of high-quality machine tool solutions with a legacy spanning over 50 years. Flex is dedicated to delivering innovative solutions that empower businesses to excel in their operations, which has earned the trust of over 20,000 customers worldwide. With a commitment to quality, precision, and customer satisfaction, Flex Machine Tools continues to push the boundaries of what’s possible in modern manufacturing and is committed to providing exceptional products.

Key Features of the VT 4

• High precision and efficiency: short cycle times and simultaneous four-axis machining for enhanced productivity.

• Integrated automation: automatic loading and unloading with workpiece grippers for reduced idle times.
• Robust process reliability: vertical arrangement ensuring free downward chip flow to prevent build-up.

Advanced Machining Capabilities

The VT 4 is designed to machine shaft parts up to 24.8” (630 mm) in length with an extended bed version to 3.28’ (1 meter) in length and up to 7.87” (200 mm) in diameter. Two tool turrets with eleven tool posts each are available for machining (one tool post on each turret is occupied by the workpiece gripper). This enables simultaneous four-axis machining of workpieces from two sides.

Workpiece grippers transfer the raw parts into the turning center and pick them up again after machining, reducing chip-to-chip times as well as related component costs. Depending on the workpiece, this changeover time lasts only about six seconds. Simultaneously turning from two sides using 4-axis machining makes the actual turning process very fast, too. The vertical arrangement of the component also ensures long-lasting process reliability, since gravity assists chip flow, helping avoid chip build-up in the machine compartment.

Integrated Automation System

Automatic loading and unloading are integral parts of the machine. The workpiece grippers in the two turrets move the raw parts from the workpiece carriers on an incremental chain conveyor into their vertical position in the turning center. Our VT 4 turning centers are also easy to add to a production cell since the automation system can also be used to transfer processed parts to the next station in the cell.

Applications in Shaft Production

The VT 4 is ideal for automotive, aerospace, industrial and gear shaft manufacturing including:

• transmission shafts
• rotor shafts
• pump shafts
• engine shafts

EDNA IoT-Ready Technology

All EMAG VT 4 turning centers come standard as IoT-ready. Using data from our EDNA analytic software, unnecessary downtimes – due to component wear or, in the worst case, due to the failure of a machine – can be reduced or avoided entirely. Productivity improvements of more than 10% are typical with our solution and data analysis on the machines can be started virtually immediately.

Looking to boost efficiency in shaft machining?
The VT 4 turning centers from EMAG set the standard for precision, speed and reliability in vertical turning. With integrated automation, simultaneous four-axis machining and advanced IoT-ready capabilities, these machines are the ultimate solution for cost-effective and high-quality shaft production.