“Until now, EMUGE has been known for its custom workholding solutions to clamp the most challenging applications,” said Mr. David Jones, Precision Workholding Product Manager, EMUGE-FRANKEN USA. “We are very pleased to now offer our customers the rigidity and precision they expect from EMUGE in a standard, consistent workholding system with tremendous clamping forces.”

EvoGrip Centering Vises are manually operated and engineered for precise centric clamping, creating an extreme holding force of up to 75 kN despite a slimmer design than comparable products, so pre-embossing is not necessary. The slim, modular design enables multi-sided machining and facilitates easy integration into machining setups. Interchangeable top jaws can be mounted to the base jaw for use with different workpieces and machining requirements. Highly robust and stable guideways for the base jaws are precisely machined with EMUGE’s own end mills. Also, an integrated interface for automation provides two holding bores on either side of the basic vise body for machine gripper interfacing. This affords quick robot-controlled changeovers to the next workpiece, or even a totally different workpiece altogether.

When EvoGrip Centering Vises are combined with the EMUGE EvoPoint Zero-Point Clamping System, setup times can be reduced by up to 80% versus when having to bolt down a clamping system. The modular EvoGrip System is scalable so that vises and zero-point interfaces can be configured to fit any machine tool or job. An integrated, robust EvoPoint zero-point clamping system provides automatic alignment using geometry similar to a pull stud, enabling fast, precise and repeatable clamping in the micron range, and the referencing of devices and workpieces on machine tools, machining centers and CMM’s. Repeatable accuracy of 0.005 mm and concentricity of ±0.02 mm is achievable with the EvoPoint System. The combination of EvoGrip with EvoPoint enables fast changeovers, high positioning accuracy, and exceptional holding force.

In addition, the reliable, repeatable EMUGE EvoGrip Workholding System includes EvoBlock solutions for machine table connections and riser options ranging from base plates to one-piece spacers. For customizing a solution to accommodate workpiece height requirements, machinable VarioBlock multi-piece spacers are available.

About EMUGE-FRANKEN

For over 100 years, the German company group EMUGE-FRANKEN has been one of the world’s leading manufacturers of precision tools for thread cutting, drilling, gaging, clamping, and milling. With 1,950 employees, EMUGE-FRANKEN offers an innovative product program with 40,000 in-stock items and a multiple of that with customer-specific tools. The product range focuses on applications in the automotive industry, power generation, aerospace industry and medical technology as well as general manufacturing. As a complete system supplier for the machining industry, EMUGE-FRANKEN has branch offices or sales partners in 52 countries.

EMUGE-FRANKEN USA is a wholly-owned subsidiary of the 1,950 employee German company EMUGE-Werk Richard Glimpel GmbH & Co. KG (Lauf, Germany). EMUGE-FRANKEN USA offers end-user technical support through a network of in-the-field engineers and in-house product specialists, all with extensive tooling and application experience. Over 10,000 types of cutting tools and accessories are stocked in the company’s U.S. and Canadian Headquarters located in West Boylston, MA, U.S.A. which includes a technology center with a machining and tooling demonstration showroom and classroom, tool manufacturing and coating, reconditioning, warehouse, sales, support, and administrative offices.

The ForceMaster is part of the REGO-FIX precision metrology line and ensures proper machine tool spindle drawbar pull-force, which is an important aspect of overall spindle preventive maintenance and performance. REGO-FIX developed its ForceMaster drawbar tester for shops with a variety of machine tools on the floor. With more than a dozen available adapters, ForceMaster works on virtually any machine tool spindle interface, including HSK, SK, BT, CAT and others.

ForceMaster features an IP67 certified dust and waterproof body ergonomically designed for a sure grip and comes with a rugged protective case tough enough for the shop floor. In use, operators simply thread on the appropriate adapter, insert the tool into the machine spindle and push a switch.

ForceMaster easily integrates into digital production environments and is fully accessible via a mobile phone app available for Apple and Android devices. Shops can then mirror the tool’s dashboard to perform measurements remotely, and all information is downloadable for analysis and tracking.

The REGO-FIX PGS 25 Automatic Clamping Unit provides shops a cost-effective entry point into the company’s well-known powRgrip® (PG) toolholding system. Optimized for the single size PG 25, the PGS 25 is ideal for shops that require frequent tool changes. The unit features a single button for clamping and releasing and is intuitive and easy to use. Switching between clamping and releasing is accomplished by simply rotating the unit’s head.

The REGO-FIX powRgrip® system provides industry-leading clamping power without hydraulics, heat or fumes associated with other toolholding systems and is incredibly fast for improved production. The PGS 25 clamps tools within five seconds and provides maximum clamping force and total system runout (TIR) of ≤ 3 μm at 3 X D even after 20,000 tool changes.

Like all products in its portfolio, REGO-FIX designed, manufactured and tested the ForceMaster and PGS 25 Automatic Clamping Unit at the company’s industry-leading ISO-certified facility in Tenniken, Switzerland, with legendary Swiss precision and quality.

About REGO-FIX

With U.S. headquarters in Whitestown, Indiana, REGO-FIX, inventor of the original ER collet system, is a world leader in the manufacture of Swiss precision tooling.

The clamping jaws of floating clamps hold the workpiece securely in position by spring force, but with a certain flexibility, and support it – which is why floating clamps are used with thin-walled components that are sensitive to bending. They also prevent vibrations and deflections during machining, which makes them ideal for blanks with fins or parts with complex or irregular shapes. “Floating” fixation of the part allows the freedom of motion necessary for machining and produces precise results when working with sensitive workpieces, while minimizing clamping errors.

Designed for clamping forces up to 8000 N and ease of use 

The new floating clamps from norelem are available in two versions: “Form A” has fixed clamping jaws, while “Form B” allows the option of changing the clamping jaws. Form A is designed to generate load-bearing and clamping forces up to 5000 N, Form B can achieve load-bearing and clamping forces up to 8000 N. In both versions, the base body is made of nitrocarburized steel and the end stops are made of black anodized aluminum.

The floating clamp can be closed by means of a single actuating element in order to fix the component and then block the base body in the correct position. In the first step, the floating clamp is pressed downward so that it is underneath the workpiece. In the second step, the jaws of the floating clamp swivel all the way into position. Then the lower jaw of the floating clamp should be in contact with the bottom of the workpiece. In the next step, the position of the floating clamp is fixed by tightening the hexagon nut. It is important to tighten the nut within the minimum and maximum torque. Now the workpiece is both clamped and supported.

Short profile of norelem Normelemente GmbH & Co. KG 

Every success begins with an idea. That is why norelem supports design engineers and technicians in machine and plant construction to achieve their goals with standardized components. In our user-friendly online shop you can choose from more than 130,000 standard parts and control elements with numerous benefits for your engineering solution. Know more, find more, and find faster, to achieve better solutions.

You save time, work more efficiently, and optimize your process costs. Because norelem components are available immediately, including free CAD data for faster design without the need for drawings or configuration. Perfect results at low expenditure of time and money. The advantage of standardized parts.

As an established industry insider, we are committed to promoting new talent with the norelem ACADEMY. So tomorrow’s design engineers can get off to a good start.

In addition, the norelem ACADEMY offers technical training, seminars, and product training.

Toggle clamps from norelem are ideal for precise and reliable clamping and holding processes in production. They are used, for example, for fixing workpieces during metal machining processes such as grinding, milling, or welding. In furniture making, they are used to hold wooden parts for sawing and planing, for example. They are also used in the electronics industry, in the assembly and mounting of printed circuit boards, electronic components, and devices.

Sturdy, versatile, and flexible 

Whether for welding, milling, or planing – toggle clamps from norelem convince in terms of their high strength and stability. They operate on the basis of a thrust rod that is moved by means of a toggle joint. This motion generates the clamping force required to hold the workpiece securely. Most toggle clamps can be operated both by pushing and pulling, since they lock in closed and open position. This flexibility makes it possible to adjust the clamps for different clamping tasks.

With 10 new families (05837-10 to 05837-28) norelem is now expanding its range of toggle clamp variants with forces from 500 N to 33,350 N, thus offering the right clamping technology for every application and optimally supplementing the existing versions. The clamps are made of galvanized steel or type A2 stainless steel; the stainless steel variants are therefore non-corroding. Toggle clamps are durable and feature oil resistant plastic handles.

Large diversity of applications – user-friendly integration 

The new toggle clamp variants are ideal for the fast and secure clamping and release of workpieces. In addition to mini and standard steel or stainless steel toggle clamps with clamping forces up to 3,150 N and steel variants with a clamping force up to 6,675 N, norelem also offers a pivoting version with a clamping force up to 2,000 N. In addition, horizontal, weldable and heavy-duty versions are available. All models can be mounted either by bolting or welding, for flexible integration in existing systems.

Short profile of norelem Normelemente GmbH & Co. KG 

Every success begins with an idea. That is why norelem supports design engineers and technicians in machine and plant construction to achieve their goals with standardized components. In our user-friendly online shop you can choose from more than 130,000 standard parts and control elements with numerous benefits for your engineering solution. Know more, find more, and find faster, to achieve better solutions.

You save time, work more efficiently, and optimize your process costs. Because norelem components are available immediately, including free CAD data for faster design without the need for drawings or configuration. Perfect results at low expenditure of time and money. The advantage of standardized parts.

As an established industry insider, we are committed to promoting new talent with the norelem ACADEMY. So tomorrow’s design engineers can get off to a good start.

In addition, the norelem ACADEMY offers technical training, seminars, and product training.

About norelem

norelem has been manufacturing and supplying parts and components for the mechanical engineering industry for over 65 years. Committed to expanding its extensive product portfolio, norelem currently supplies over 130,000 high-quality standard components for machinery and automation. From new products every month to guaranteed fast and reliable delivery times, norelem understands the fast-paced nature of the engineering industry. Plus, with 12 locations worldwide, norelem’s team is on hand to deliver on-site technical support to its customers, wherever they may be.

The norelem online shop is available for customers to order its standard parts conveniently at any time. Here, customers can also access norelem’s extensive CAD data to ensure efficient designs and considerable time savings when specifying products. norelem’s CAD data facilitates the integration of a product into the design process with unparalleled accuracy, so its customers no longer need to manually draw components from scratch.

Going above and beyong the role of a manufacturer and supplier, the norelem ACADEMY is the company’s commitment to shaping the future of engineering. Providing a gateway to expert knowledge in engineering, design and manufacturing, students and seasoned professionals alike can access a wealth of online resources, technical articles, and webinars as well as book the ACADEMY’s ShowTruck for more hands-on learning.