Multi-axis motion control has been an essential component of Beckhoff’s TwinCAT automation software platform for decades with successful deployment in demanding applications across industries. The newly available TwinCAT MC3 software represents the next generation of motion control, and is characterized by a consistent, modular architecture ideal for multi-core and multi-task support. TwinCAT MC3 makes it easier than ever to leverage a single industrial PC (IPC) to automate highly complex machines – even those with hundreds of axes that demand high-performance motion control.

All the features of the previous TwinCAT NC2 motion control solutions are included in this new generation. Additionally, TwinCAT MC3 can be operated in parallel with NC2, and MC3 axes. As a result, new machine components can be implemented with TwinCAT MC3 without having to adapt existing components. TwinCAT MC3 delivers numerous new advantages for motion control applications thanks to its new modular architecture, including multi-core and multi-task support, and no fixed restriction on the number of axes in a machine. Full machine simulation is also possible for programming efforts; users can easily translate a real machine into a highly accurate simulation without major rework.

TwinCAT MC3 can be distributed to several CPU cores on the controller, allowing synchronized movement across all cores. Depending on their speed and function, axes can also be operated on the same CPU core at different cycle times. The CPU core is fully utilized with optimal performance, since the fastest axis no longer sets the rate for all axes.

Full automation: synchronized stacking and non-stop production

Euromac’s combined punching and shearing machine is among the most advanced solutions on the market, capable of executing long cuts in a single stroke, drastically reducing processing time and material consumption. Unlike traditional methods that require multiple impacts or high energy consumption, this technology—based on Euromac’s XT model—delivers faster, more precise cuts with optimal material utilization. Its optimized shearing system reduces sheet metal waste by up to 20%, eliminating the need for micro-joints and maximizing efficiency in every manufacturing process.

Beyond cutting performance, Lantek’s software integration takes automation to the next level, enabling fully autonomous production. Lantek’s palletization system automatically organizes and sorts cut pieces, ensuring seamless machine operation without manual intervention. This automation streamlines part stacking and classification based on specific orders, reducing manual handling and improving production flow.

Uninterrupted operation is another key advantage of this solution. Automated unloading ensures continuous machine operation, even during unattended shifts or overnight production, significantly increasing overall productivity. The system’s flexibility allows it to adapt to different production needs, with options such as the Gantry Stacker, which uses suction cups for handling and organizing parts, or advanced robotic solutions for more complex palletization requirements.

Tangible benefits for customers

The combination of Euromac’s cutting technology with Lantek’s automation software results in substantial improvements for workshops and factories. Superior cutting quality eliminates micro-joints, ensuring precise, clean finishes. Cost efficiency is another decisive factor, with significant reductions in material waste, energy consumption, and processing time, directly enhancing profitability for businesses implementing this solution.

Increased efficiency is another major advantage, as automation enables continuous production with minimal manual intervention, freeing up resources and optimizing workforce management.

A Step Towards Autonomous Manufacturing

This development has already been successfully implemented in manufacturing facilities in Italy, Germany, and Spain, delivering outstanding results in productivity and cost savings. The solution is also designed for seamless integration into fully autonomous production lines, combining punching, shearing, and optionally, automatic bending capabilities.

“With this collaboration, we are offering our customers a groundbreaking solution that merges the best of both worlds: Euromac’s precision and speed with Lantek’s advanced automation and synchronization. Together, we are shaping the future of digital manufacturing in the sheet metal industry,” stated Francisco Pérez, OEM Channel Director from Lantek.

Lantek and Euromac demonstrate that strategic collaboration between machine manufacturers and software developers is essential to transforming the metal industry. This partnership paves the way for more efficient, precise, and sustainable manufacturing, redefining the standards for productivity and automation in sheet metal processing.